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    North Sea oil, gas industry to reach significant milestones due to investment increases, exploration, production success

    Oceaneering introduces new USV service for remote survey work at Offshore Europe 2023

    Oceaneering introduces new USV service for remote survey work at Offshore Europe 2023

    Oceaneering wins two contracts totaling over $100 million for work offshore Angola, Guyana

    Oceaneering wins two contracts totaling over $100 million for work offshore Angola, Guyana

    Anticipated $4.21 Billion Growth In AI Adoption In Oil & Gas

    Azerbaijan: Inauguration of the Absheron gas field

    Azerbaijan: Inauguration of the Absheron gas field

    Equinor capitalizes shares

    Equinor awards COSL Offshore Management two drilling contracts worth $369 million

    Petronas hires Maersk semi-submersible for Suriname exploration

    Cheiron makes new oil discovery in mature Egyptian exploration well

    Bahamas Petroleum signs rig contract for exploration well

    Neptune Energy begins drilling at first Egyptian exploration well

    Baker Hughes launches AI software to optimise oil and gas production

    Wintershall Dea, partners safely install additional subsea template for offshore Norwegian oil, gas field

  • Projects
    UN Condemns Energy Giants For Ignoring Science of All Things

    Global oil and gas projects pipeline at US$4 trn

    BP begins gas production at West Nile Delta project

    BP begins gas production at West Nile Delta project

    Bechtel and Cheniere Deliver LNG Ahead of Schedule on US Gulf Coast

    Bechtel and Cheniere Deliver LNG Ahead of Schedule on US Gulf Coast

    ABB wins $79m order for Bab onshore project in Abu Dhabi

    Phillips 66 and Bridger Pipeline LLC Announce Open Season for Rockies and Bakken Crude Oil Pipeline System

    Phillips 66 and Bridger Pipeline LLC Announce Open Season for Rockies and Bakken Crude Oil Pipeline System

    BHP successful in bids for blocks in the offshore Orphan Basin in Eastern Canada

    Operational excellence and safety continue to be a key driver in oil and gas sector

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    N’GENIUS solution on the horizon for oil, gas and LNG industry

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    CNOOC Limited Announces Caofeidian 11-1/11-6 Oilfield Comprehensive Adjustment Project Commences Production

    Vital Energy acquires oil production assets in Permian basin for $128 million

    INPEX sells Eagle Ford tight oil production and development assets to Repsol

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    Aramco announces second quarter and half-year 2021 results

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N’GENIUS solution on the horizon for oil, gas and LNG industry

venkat by venkat
December 23, 2022
in Press Releases
0

An innovative range of high strength austenitic stainless steels has been developed that will revolutionise the design and construction of onshore and offshore facilities in the oil, gas and liquefied natural gas (LNG) sector.

The global demand for LNG is projected to reach 700 million tonnes per year by 2040 fuelling the need for greater LNG infrastructure including import receiving and export terminals, FLNG vessels and LNG carriers. Since these facilities are being designed with larger capacities and operating under increasingly more challenging conditions, advanced materials technology is required to maximise performance, reduce carbon emissions and optimise through-life costs. Fortunately, an N’GENIUS solution is on the horizon.

Patent protected in 30 countries around the world, the N’GENIUS Series is a complete ‘family’ of high strength austenitic stainless steels possessing major improvements compared to 300 Series stainless steels, and a highly economical alternative to various nickel-alloys.

As with conventional austenitic stainless steels, the N’GENIUS Series has excellent ductility and toughness at sub-zero and cryogenic temperatures. But exceptionally higher strength and vastly superior corrosion resistance makes this new family an entirely different proposition.

Its unique combination of design characteristics provides key engineering advantages for the onshore and offshore industry.

LNG piping systems, engineered products, fabricated products and equipment can be developed and manufactured with reduced wall thicknesses, offering the potential to make products and equipment lighter and smaller, significantly reducing topside weight and helping facilities overcome space and height restrictions. Any space savings would also improve accessibility regarding servicing and maintenance, repairs, upgrading or replacement work on products and equipment in the future.

In particular, large facilities with extremely heavy topsides including floating production storage offloading (FPSO) vessels, FLNGs and upstream fixed platforms, would greatly benefit from the design and construction advantages that the N’GENIUS Series can provide. This includes the potential to reduce the overall construction time and costs, as well as benefitting from easier handling and lower associated transportation costs.

Dr C.V. Roscoe, the inventor of the N’GENIUS Series, said:

“Some of these larger facilities can have topsides weighing more than 50,000 metric tonnes, which has a major impact on the design and construction cost of oil, gas and LNG projects.

“The N’GENIUS Series has an infinite range of Alloy types, variants and grades and is perfectly suited for all the different material specifications, scopes of work and products including piping systems, pumps, valves, modules, vessels and tanks. Therefore, the potential to optimise the weight and space of all these components, and in turn reduce costs, could be invaluable. It really is the total system material.”

The weight-saving benefits provided by the N’GENIUS Series are achieved from superior wrought mechanical strength properties. For example, the minimum yield and tensile strength of the N’GENIUS 304LM4N and N’GENIUS 316LM4N grades are typically 2.5 and 1.5 times higher respectively compared to the minimum strength values of conventional 304L and 316L. This enables the N’GENIUS Series to have significantly higher allowable design stresses than conventional austenitic stainless steels.

Similarly, the higher minimum Pitting Resistance Equivalent (PRE) values for N’GENIUS 304LM4N and N’GENIUS 316LM4N grades compared to those for 304L and 316L produce significant improvements in the localised corrosion and general corrosion resistance. This enables products and equipment to last longer, facilities to be designed for a longer service life, and projects made more sustainable and cost-effective.

Furthermore, the extensive range of alloy types, variants and grades which form the ‘family’ of grades in the N’GENIUS Series make it suitable for all products, in all service conditions and in the harshest process media environments.

The N’GENIUS Series will also help accelerate the wider implementation of carbon capture and storage (CCS) technology.  Inevitably, the addition of onboard CCS for upstream fixed platforms, FLNGs and FPSOs means additional topside weight, volume and space. So a reduction in the weight and size of onboard CCS systems, as could be achieved with N’GENIUS, would make this green technology become more feasible and play a fundamental role in driving down carbon emissions.

The N’GENIUS Series can be manufactured in both wrought and cast forms, in an extensive range of products for the oil, gas and LNG industries. These include pipe, tube, fittings, flanges for piping systems, modules, heat exchangers, umbilicals and line pipe for risers, flowlines, pipelines and manifolds. N’GENIUS technology can also be applied to engineering products including pumps and valves, fabricated products such as vessels and tanks, and specialist products including casing and tubing for Oil Country Tubular Goods (OCTG).

An N’GENIUS technology with total system capability, truly living up to its name.

The N’GENIUS Series is available to be produced under licence by premier manufacturers of stainless steel products.

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